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The Making of Our Folding Chess Sets.
On this page, we reveal the creation process of our folding chess sets. From the raw material stage to the final product, we showcase the techniques and craftsmanship involved. Dive in to see how each set is meticulously crafted from start to finish.
The Manufacturing Process Revealed
Discover the fascinating process behind the creation of our folding chess sets. On this page, we show you how we transform raw wood into a refined final chess set. Dive into the behind-the-scenes details and follow each step of our meticulous manufacturing process.
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❶ The Art of Wood Processing: Crafting High-Quality Chess Sets
Before a piece of wood becomes part of a foldable chess set, it undergoes several meticulous preparation stages. Each step in the process ensures the wood is perfectly conditioned for crafting, resulting in chess pieces and boards that resist cracking and stand the test of time. Though we can't showcase each stage, rest assured that our rigorous selection process guarantees the highest quality. We handpick woods for their superior qualities, ensuring that every chess set meets our stringent standards for excellence and durability. Here, we present the wood crafting process. You might be interested in discovering the unique characteristics of the wood varieties used in our chessboards. While the process remains consistent, we offer a wide range of wood species.
Sawmilling
Precision Cutting
Drying Process
Wood Drying
Precision Cutting
Shaping Process
Cutting and Drying Wood
❷ Building the Structure of our Foldable Chessboard
Once the wood has been meticulously prepared and is ready for use, the next step involves cutting the boards to the precise dimensions required for a foldable chessboard. These pieces are then carefully assembled, with particular attention to ensuring the solidity and durability of the structure. The strength and longevity of the final product depend heavily on these initial creation stages. Throughout the process, rigorous quality controlsare applied to ensure that each chessboard meets our high standards for excellence and reliability.
Machine Cutting
Hand Assembly
Fine Sanding
Hammering
Precision Cutting
Surface Finishing
Hand Painting
Hinge Insertion
❸ Shaping Excellence: The Intricate Process of Crafting Chess Pieces
The creation of chess pieces begins with cylindrical wooden blocks, each carefully cut to the size of a future chess piece. These blocks are then turned to achieve the basic shape. Specific pieces, such as knights or intricate figures like kings and queens, require different processes and additional hand-carving to capture their unique details. Once shaped, the pieces are weightedwith lead to ensure stability and a satisfying heft. Afterward, they are meticulouslypolishedto bring out the wood's natural beauty. But this is just one part of the extensive journey to crafting a perfect chess set...
Shaping the Wood
Final Cutting
Woodturning
Shaping the Pieces
First shape
Shapping process
Hand Carving
Quality Inspection
Polishing
Ebonizing, Weighting and Felting
The Ebonizing Process
Ebonizing is a natural processthat gives our chess pieces a deep, dark finish.
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Unlike staining, ebonizing uses a chemical reaction between the natural
tannins in the wood and iron salts to permanently darken the wood. This
method not only enhances the natural beauty of the wood but also ensures
a durable and long-lasting finish. In the illustration, a barrel is
opened to reveal newly ebonized chess pieces, showcasing their deep,
elegant hue achieved through this meticulous, natural process.
❹ Crafting the Finish: Unveiling Your Chess Set - Pyrography/Marquetry
The final steps in crafting our foldable chess sets involve a specialized finishing process that varies by collection. This stage brings the chessboard to life, with each piece and board meticulously refined to ensure the highest quality and aesthetic appeal. Our finishing techniques, whether through the intricate artistry of pyrography or the detailed craftsmanship of marquetry, enhance the natural beauty and tactile experience of the wood.
Timeless Range- Elegance in Pyrography
For our elegant collection, each chess piece and board undergoes detailed pyrography. This process involves carefully burning designs into the wood, creating intricate patterns and textures that add a unique touch to each set. The result is a stunning visual effect that enhances the natural grain of the wood, providing a sophisticated and timeless look.
Pyrography Process
Decoration by Pyrography
Decoration Process
Decoration of Pieces by Pyrography
Hand-Staining the Board
Finishing
Final Assembly
The Art of Pyrography
For our elegant collection, each chess piece and board undergoes detailed pyrography.This process involves carefully burning designs into the wood, creating intricate patterns and textures that add a unique touch to each set. The result is a stunning visual effect that enhances the natural grain of the wood, providing a sophisticatedand timeless look.
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Hand-Painted Natural Staining
Premium Range - Mastery in Marquetry
Hammering Marquetry
Pressing
Finishing Spray
Drying and Final Inspection
Uniform Finishing Spray
Rigorous Quality Control
Thank you for joining us on this journey through the creation of a foldable chess set!
We invite you to learn more about Les Échiquiers du Roi.